Secret Tips to Easily Break In a Motorcycle Helmet!

Break in a motorcycle helmet is similar to breaking in shoes—it takes time for the padding to soften and mold to the shape of your head. Initially, it may feel snug or uncomfortable, but don’t worry; the padding can break in by up to 15%. Expect the helmet to start loosening after 15 to 20 hours of wear.

If the break-in period is tough, try using an oversized mannequin head to speed up the process. From my 50 years of motorcycling experience, I’ve noticed that some helmets, like the Icon Armadas, may require a longer break-in time. Be patient and use cleaning products as needed to help maintain your helmet as it adjusts to fit you better.

Break In a Motorcycle Helmet

How Long Does Take to Break In Motorcycle Helmet?

Breaking in a new helmet can be simple with the right approach. To help it settle, wear it regularly, even while doing chores around the house. Start by wearing it for 10-15 minutes the first day, then gradually increase to 30 minutes as you become more comfortable. Avoid long wear initially to prevent headaches.

The interior foam will naturally deflate and mold to your head shape, typically after about 15 to 20 hours of use. Wearing the helmet for an hour daily, even during simple tasks, speeds up this process. Soon, it will feel like a natural extension of your body.

How to Break Into a Motorcycle Helmet More Quickly?

If you want your new helmet to be comfortable for an upcoming ride, there are a few ways to accelerate the break-in process. One method is using weights—remove the foam lining and place it under smooth weights to help it adjust faster. Another option is to soak a towel in cold water, wring it out, and place it inside the helmet padding to soften it. Afterward, wear the helmet for an hour or more.

While these methods can reduce break-in time, regular wear is still essential for the best results. Just be cautious not to use excessive weight or water, as this can make the helmet too loose. A balanced approach with these tricks can significantly cut down the time needed for comfort.

How to break in a motorcycle helmet?

How to Choose the Right Helmet Size?

Measure Your Head

Choosing the right helmet is key for both your riding experience and safety. A helmet that’s too big won’t protect you properly, while one that’s too tight can cause a headache and other problems. Start by measuring your head size using a tape measure to find the largest circumference. Most experienced salespeople in good shops will help you through the sizing process. If you’re buying online, use the brand’s charts to get accurate measurements. It’s also helpful to check out reviews from other riders in forums and groups.

Try It On

When you try on helmets, remember that fit is more important than style. A properly fitted helmet will adjust to the shape of your head as you break it in, but it should still feel secure from the start. You can shake your head or even smile and chew gum to ensure it’s not squeezing your cheeks too much. If the helmet moves or causes discomfort after 30 minutes, it’s the wrong size. Always prioritize a safe and comfortable fit over trendy styles or marketing gimmicks.

Conclusion

When you get a new motorcycle helmet, the key is to wear it for around 30-60 minutes each day for at least two weeks. During this time, the helmet’s size will adjust, shrinking by about 20% on the inside to fit snugly against your face and head. If the helmet is sized properly when purchased, this break-in process won’t take too long—maybe about a month of regular riding for several hours each week.
However, if the helmet takes longer to adjust, it might have been too tight initially.

Many riders can tell when a helmet is either too loose or too tight, but the real challenge comes when there’s a hidden pressure point that wasn’t noticed at the time of purchase. This is often felt on the forehead or the temporal areas. While some might be tempted to cut or modify the EPS liner, it’s better to compress it gently using your thumb over a few days. Always take the time to research and pick a helmet that fits snugly and comfortably from day one to avoid discomfort during long rides.

FAQs

How much force does it take to break a motorcycle helmet?

To break in a motorcycle helmet, an average of 140 pounds of force is required. This is tested using a 1.8-ton rig without destroying the helmet. Cracking happens when force decreases over time, often due to fatigue.

Do motorcycle helmets get looser?

Yes, motorcycle helmets can slightly stretch or break in over time, especially the padding inside.

Does the helmet have a lifespan?

Yes, helmets do have a lifespan and can expire over time. Most manufacturers recommend replacing your helmet every 3 to 5 years, depending on usage. This ensures that the materials still provide adequate protection.

How to Keep Your Helmet in Good Condition

To keep your helmet in top shape, store it properly when not in use. Avoid leaving it in direct sunlight or extreme temperatures, which can damage the materials. Always clean it according to the manufacturer’s instructions to maintain its integrity.

How to Store a Helmet

When you’re not using your helmet, store it in a cool, dry place. Use a helmet bag to prevent scratches and keep it safe from dust and debris. Proper storage helps maintain the helmet’s shape and safety features.

Do Helmets Loosen Over Time?

Yes, helmets do loosen over time, typically by about 20% after around 20 hours of use. After the initial break-in, they may continue to loosen, but not as dramatically

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